bizhang_-obav/src/modules/commander/accelerometer_calibration.cpp

/****************************************************************************
 *
 *   Copyright (C) 2013 PX4 Development Team. All rights reserved.
 *   Author: Anton Babushkin <anton.babushkin@me.com>
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/**
 * @file accelerometer_calibration.cpp
 *
 * Implementation of accelerometer calibration.
 *
 * Transform acceleration vector to true orientation, scale and offset
 *
 * ===== Model =====
 * accel_corr = accel_T * (accel_raw - accel_offs)
 *
 * accel_corr[3] - fully corrected acceleration vector in body frame
 * accel_T[3][3] - accelerometers transform matrix, rotation and scaling transform
 * accel_raw[3]  - raw acceleration vector
 * accel_offs[3] - acceleration offset vector
 *
 * ===== Calibration =====
 *
 * Reference vectors
 * accel_corr_ref[6][3] = [  g  0  0 ]     // nose up
 *                        | -g  0  0 |     // nose down
 *                        |  0  g  0 |     // left side down
 *                        |  0 -g  0 |     // right side down
 *                        |  0  0  g |     // on back
 *                        [  0  0 -g ]     // level
 * accel_raw_ref[6][3]
 *
 * accel_corr_ref[i] = accel_T * (accel_raw_ref[i] - accel_offs), i = 0...5
 *
 * 6 reference vectors * 3 axes = 18 equations
 * 9 (accel_T) + 3 (accel_offs) = 12 unknown constants
 *
 * Find accel_offs
 *
 * accel_offs[i] = (accel_raw_ref[i*2][i] + accel_raw_ref[i*2+1][i]) / 2
 *
 * Find accel_T
 *
 * 9 unknown constants
 * need 9 equations -> use 3 of 6 measurements -> 3 * 3 = 9 equations
 *
 * accel_corr_ref[i*2] = accel_T * (accel_raw_ref[i*2] - accel_offs), i = 0...2
 *
 * Solve separate system for each row of accel_T:
 *
 * accel_corr_ref[j*2][i] = accel_T[i] * (accel_raw_ref[j*2] - accel_offs), j = 0...2
 *
 * A * x = b
 *
 * x = [ accel_T[0][i] ]
 *     | accel_T[1][i] |
 *     [ accel_T[2][i] ]
 *
 * b = [ accel_corr_ref[0][i] ]	// One measurement per axis is enough
 *     | accel_corr_ref[2][i] |
 *     [ accel_corr_ref[4][i] ]
 *
 * a[i][j] = accel_raw_ref[i][j] - accel_offs[j], i = 0;2;4, j = 0...2
 *
 * Matrix A is common for all three systems:
 * A = [ a[0][0]  a[0][1]  a[0][2] ]
 *     | a[2][0]  a[2][1]  a[2][2] |
 *     [ a[4][0]  a[4][1]  a[4][2] ]
 *
 * x = A^-1 * b
 *
 * accel_T = A^-1 * g
 * g = 9.80665
 *
 * @author Anton Babushkin <anton.babushkin@me.com>
 */

#include "accelerometer_calibration.h"
#include "commander_helper.h"

#include <unistd.h>
#include <stdio.h>
#include <poll.h>
#include <fcntl.h>
#include <sys/prctl.h>
#include <math.h>
#include <mathlib/mathlib.h>
#include <string.h>
#include <drivers/drv_hrt.h>
#include <uORB/topics/sensor_combined.h>
#include <drivers/drv_accel.h>
#include <geo/geo.h>
#include <conversion/rotation.h>
#include <systemlib/param/param.h>
#include <systemlib/err.h>
#include <mavlink/mavlink_log.h>

/* oddly, ERROR is not defined for c++ */
#ifdef ERROR
# undef ERROR
#endif
static const int ERROR = -1;

int do_accel_calibration_measurements(int mavlink_fd, float accel_offs[3], float accel_scale[3]);
int detect_orientation(int mavlink_fd, int sub_sensor_combined);
int read_accelerometer_avg(int sensor_combined_sub, float accel_avg[3], int samples_num);
int mat_invert3(float src[3][3], float dst[3][3]);
int calculate_calibration_values(float accel_ref[6][3], float accel_T[3][3], float accel_offs[3], float g);

int do_accel_calibration(int mavlink_fd) {
	/* announce change */
	mavlink_log_info(mavlink_fd, "accel calibration started");
	mavlink_log_info(mavlink_fd, "accel cal progress <0> percent");

	/* measure and calculate offsets & scales */
	float accel_offs[3];
	float accel_scale[3];
	int res = do_accel_calibration_measurements(mavlink_fd, accel_offs, accel_scale);

	if (res == OK) {
		/* measurements complete successfully, rotate calibration values */
		param_t board_rotation_h = param_find("SENS_BOARD_ROT");
		enum Rotation board_rotation_id;
		param_get(board_rotation_h, &(board_rotation_id));
		math::Matrix board_rotation(3, 3);
		get_rot_matrix(board_rotation_id, &board_rotation);
		board_rotation = board_rotation.transpose();
		math::Vector3 vect(3);
		vect(0) = accel_offs[0];
		vect(1) = accel_offs[1];
		vect(2) = accel_offs[2];
		math::Vector3 accel_offs_rotated = board_rotation * vect;
		vect(0) = accel_scale[0];
		vect(1) = accel_scale[1];
		vect(2) = accel_scale[2];
		math::Vector3 accel_scale_rotated = board_rotation * vect;

		/* set parameters */
		if (param_set(param_find("SENS_ACC_XOFF"), &(accel_offs_rotated(0)))
			|| param_set(param_find("SENS_ACC_YOFF"), &(accel_offs_rotated(1)))
			|| param_set(param_find("SENS_ACC_ZOFF"), &(accel_offs_rotated(2)))
			|| param_set(param_find("SENS_ACC_XSCALE"), &(accel_scale_rotated(0)))
			|| param_set(param_find("SENS_ACC_YSCALE"), &(accel_scale_rotated(1)))
			|| param_set(param_find("SENS_ACC_ZSCALE"), &(accel_scale_rotated(2)))) {
			mavlink_log_critical(mavlink_fd, "ERROR: setting offs or scale failed");
		}

		int fd = open(ACCEL_DEVICE_PATH, 0);
		struct accel_scale ascale = {
			accel_offs_rotated(0),
			accel_scale_rotated(0),
			accel_offs_rotated(1),
			accel_scale_rotated(1),
			accel_offs_rotated(2),
			accel_scale_rotated(2),
		};

		if (OK != ioctl(fd, ACCELIOCSSCALE, (long unsigned int)&ascale))
			warn("WARNING: failed to set scale / offsets for accel");

		close(fd);

		/* auto-save to EEPROM */
		int save_ret = param_save_default();

		if (save_ret != 0) {
			warn("WARNING: auto-save of params to storage failed");
		}

		mavlink_log_info(mavlink_fd, "accel calibration done");
		return OK;
	} else {
		/* measurements error */
		mavlink_log_info(mavlink_fd, "accel calibration aborted");
		return ERROR;
	}

	/* exit accel calibration mode */
}

int do_accel_calibration_measurements(int mavlink_fd, float accel_offs[3], float accel_scale[3]) {
	const int samples_num = 2500;
	float accel_ref[6][3];
	bool data_collected[6] = { false, false, false, false, false, false };
	const char *orientation_strs[6] = { "x+", "x-", "y+", "y-", "z+", "z-" };

	/* reset existing calibration */
	int fd = open(ACCEL_DEVICE_PATH, 0);
	struct accel_scale ascale_null = {
		0.0f,
		1.0f,
		0.0f,
		1.0f,
		0.0f,
		1.0f,
	};
	int ioctl_res = ioctl(fd, ACCELIOCSSCALE, (long unsigned int)&ascale_null);
	close(fd);

	if (OK != ioctl_res) {
		warn("ERROR: failed to set scale / offsets for accel");
		return ERROR;
	}

	int sensor_combined_sub = orb_subscribe(ORB_ID(sensor_combined));

	unsigned done_count = 0;

	while (true) {
		bool done = true;
		unsigned old_done_count = done_count;
		done_count = 0;

		for (int i = 0; i < 6; i++) {
			if (!data_collected[i]) {
				done = false;
			}
		}

		mavlink_log_info(mavlink_fd, "directions left: %s%s%s%s%s%s",
			(!data_collected[0]) ? "x+ " : "",
			(!data_collected[1]) ? "x- " : "",
			(!data_collected[2]) ? "y+ " : "",
			(!data_collected[3]) ? "y- " : "",
			(!data_collected[4]) ? "z+ " : "",
			(!data_collected[5]) ? "z- " : "");

		if (old_done_count != done_count)
			mavlink_log_info(mavlink_fd, "accel cal progress <%u> percent", 17 * done_count);

		if (done)
			break;

		int orient = detect_orientation(mavlink_fd, sensor_combined_sub);
		if (orient < 0) {
			close(sensor_combined_sub);
			return ERROR;
		}

		if (data_collected[orient]) {
			mavlink_log_info(mavlink_fd, "%s done, please rotate to a different axis", orientation_strs[orient]);
			continue;
		}

		mavlink_log_info(mavlink_fd, "accel measurement started: %s axis", orientation_strs[orient]);
		read_accelerometer_avg(sensor_combined_sub, &(accel_ref[orient][0]), samples_num);
		mavlink_log_info(mavlink_fd, "result for %s axis: [ %.2f %.2f %.2f ]", orientation_strs[orient],
			(double)accel_ref[orient][0],
			(double)accel_ref[orient][1],
			(double)accel_ref[orient][2]);

		data_collected[orient] = true;
		tune_neutral();
	}
	close(sensor_combined_sub);

	/* calculate offsets and rotation+scale matrix */
	float accel_T[3][3];
	int res = calculate_calibration_values(accel_ref, accel_T, accel_offs, CONSTANTS_ONE_G);
	if (res != 0) {
		mavlink_log_info(mavlink_fd, "ERROR: calibration values calculation error");
		return ERROR;
	}

	/* convert accel transform matrix to scales,
	 * rotation part of transform matrix is not used by now
	 */
	for (int i = 0; i < 3; i++) {
		accel_scale[i] = accel_T[i][i];
	}

	return OK;
}

/*
 * Wait for vehicle become still and detect it's orientation.
 *
 * @return 0..5 according to orientation when vehicle is still and ready for measurements,
 * ERROR if vehicle is not still after 30s or orientation error is more than 5m/s^2
 */
int detect_orientation(int mavlink_fd, int sub_sensor_combined) {
	struct sensor_combined_s sensor;
	/* exponential moving average of accel */
	float accel_ema[3] = { 0.0f, 0.0f, 0.0f };
	/* max-hold dispersion of accel */
	float accel_disp[3] = { 0.0f, 0.0f, 0.0f };
	/* EMA time constant in seconds*/
	float ema_len = 0.2f;
	/* set "still" threshold to 0.25 m/s^2 */
	float still_thr2 = pow(0.25f, 2);
	/* set accel error threshold to 5m/s^2 */
	float accel_err_thr = 5.0f;
	/* still time required in us */
	hrt_abstime still_time = 2000000;
	struct pollfd fds[1];
	fds[0].fd = sub_sensor_combined;
	fds[0].events = POLLIN;

	hrt_abstime t_start = hrt_absolute_time();
	/* set timeout to 30s */
	hrt_abstime timeout = 30000000;
	hrt_abstime t_timeout = t_start + timeout;
	hrt_abstime t = t_start;
	hrt_abstime t_prev = t_start;
	hrt_abstime t_still = 0;

	unsigned poll_errcount = 0;

	while (true) {
		/* wait blocking for new data */
		int poll_ret = poll(fds, 1, 1000);
		if (poll_ret) {
			orb_copy(ORB_ID(sensor_combined), sub_sensor_combined, &sensor);
			t = hrt_absolute_time();
			float dt = (t - t_prev) / 1000000.0f;
			t_prev = t;
			float w = dt / ema_len;
			for (int i = 0; i < 3; i++) {
				accel_ema[i] = accel_ema[i] * (1.0f - w) + sensor.accelerometer_m_s2[i] * w;
				float d = (float) sensor.accelerometer_m_s2[i] - accel_ema[i];
				d = d * d;
				accel_disp[i] = accel_disp[i] * (1.0f - w);
				if (d > accel_disp[i])
					accel_disp[i] = d;
			}
			/* still detector with hysteresis */
			if (  accel_disp[0] < still_thr2 &&
				  accel_disp[1] < still_thr2 &&
				  accel_disp[2] < still_thr2 ) {
				/* is still now */
				if (t_still == 0) {
					/* first time */
					mavlink_log_info(mavlink_fd, "detected rest position, waiting...");
					t_still = t;
					t_timeout = t + timeout;
				} else {
					/* still since t_still */
					if (t > t_still + still_time) {
						/* vehicle is still, exit from the loop to detection of its orientation */
						break;
					}
				}
			} else if ( accel_disp[0] > still_thr2 * 2.0f ||
					    accel_disp[1] > still_thr2 * 2.0f ||
					    accel_disp[2] > still_thr2 * 2.0f) {
				/* not still, reset still start time */
				if (t_still != 0) {
					mavlink_log_info(mavlink_fd, "detected motion, please hold still...");
					t_still = 0;
				}
			}
		} else if (poll_ret == 0) {
			poll_errcount++;
		}
		if (t > t_timeout) {
			poll_errcount++;
		}

		if (poll_errcount > 1000) {
			mavlink_log_info(mavlink_fd, "ERROR: Failed reading sensor");
			return -1;
		}
	}

	if (  fabsf(accel_ema[0] - CONSTANTS_ONE_G) < accel_err_thr &&
		  fabsf(accel_ema[1]) < accel_err_thr &&
		  fabsf(accel_ema[2]) < accel_err_thr  )
		return 0;	// [ g, 0, 0 ]
	if (  fabsf(accel_ema[0] + CONSTANTS_ONE_G) < accel_err_thr &&
		  fabsf(accel_ema[1]) < accel_err_thr &&
		  fabsf(accel_ema[2]) < accel_err_thr  )
		return 1;	// [ -g, 0, 0 ]
	if (  fabsf(accel_ema[0]) < accel_err_thr &&
		  fabsf(accel_ema[1] - CONSTANTS_ONE_G) < accel_err_thr &&
		  fabsf(accel_ema[2]) < accel_err_thr  )
		return 2;	// [ 0, g, 0 ]
	if (  fabsf(accel_ema[0]) < accel_err_thr &&
		  fabsf(accel_ema[1] + CONSTANTS_ONE_G) < accel_err_thr &&
		  fabsf(accel_ema[2]) < accel_err_thr  )
		return 3;	// [ 0, -g, 0 ]
	if (  fabsf(accel_ema[0]) < accel_err_thr &&
		  fabsf(accel_ema[1]) < accel_err_thr &&
		  fabsf(accel_ema[2] - CONSTANTS_ONE_G) < accel_err_thr  )
		return 4;	// [ 0, 0, g ]
	if (  fabsf(accel_ema[0]) < accel_err_thr &&
		  fabsf(accel_ema[1]) < accel_err_thr &&
		  fabsf(accel_ema[2] + CONSTANTS_ONE_G) < accel_err_thr  )
		return 5;	// [ 0, 0, -g ]

	mavlink_log_info(mavlink_fd, "ERROR: invalid orientation");

	return -2;	// Can't detect orientation
}

/*
 * Read specified number of accelerometer samples, calculate average and dispersion.
 */
int read_accelerometer_avg(int sensor_combined_sub, float accel_avg[3], int samples_num) {
	struct pollfd fds[1];
	fds[0].fd = sensor_combined_sub;
	fds[0].events = POLLIN;
	int count = 0;
	float accel_sum[3] = { 0.0f, 0.0f, 0.0f };

	int errcount = 0;

	while (count < samples_num) {
		int poll_ret = poll(fds, 1, 1000);
		if (poll_ret == 1) {
			struct sensor_combined_s sensor;
			orb_copy(ORB_ID(sensor_combined), sensor_combined_sub, &sensor);
			for (int i = 0; i < 3; i++)
				accel_sum[i] += sensor.accelerometer_m_s2[i];
			count++;
		} else {
			errcount++;
			continue;
		}

		if (errcount > samples_num / 10)
			return ERROR;
	}

	for (int i = 0; i < 3; i++) {
		accel_avg[i] = accel_sum[i] / count;
	}

	return OK;
}

int mat_invert3(float src[3][3], float dst[3][3]) {
	float det = src[0][0] * (src[1][1] * src[2][2] - src[1][2] * src[2][1]) -
			    src[0][1] * (src[1][0] * src[2][2] - src[1][2] * src[2][0]) +
			    src[0][2] * (src[1][0] * src[2][1] - src[1][1] * src[2][0]);
	if (det == 0.0f)
		return ERROR;	// Singular matrix

	dst[0][0] = (src[1][1] * src[2][2] - src[1][2] * src[2][1]) / det;
	dst[1][0] = (src[1][2] * src[2][0] - src[1][0] * src[2][2]) / det;
	dst[2][0] = (src[1][0] * src[2][1] - src[1][1] * src[2][0]) / det;
	dst[0][1] = (src[0][2] * src[2][1] - src[0][1] * src[2][2]) / det;
	dst[1][1] = (src[0][0] * src[2][2] - src[0][2] * src[2][0]) / det;
	dst[2][1] = (src[0][1] * src[2][0] - src[0][0] * src[2][1]) / det;
	dst[0][2] = (src[0][1] * src[1][2] - src[0][2] * src[1][1]) / det;
	dst[1][2] = (src[0][2] * src[1][0] - src[0][0] * src[1][2]) / det;
	dst[2][2] = (src[0][0] * src[1][1] - src[0][1] * src[1][0]) / det;

	return OK;
}

int calculate_calibration_values(float accel_ref[6][3], float accel_T[3][3], float accel_offs[3], float g) {
	/* calculate offsets */
	for (int i = 0; i < 3; i++) {
		accel_offs[i] = (accel_ref[i * 2][i] + accel_ref[i * 2 + 1][i]) / 2;
	}

	/* fill matrix A for linear equations system*/
	float mat_A[3][3];
	memset(mat_A, 0, sizeof(mat_A));
	for (int i = 0; i < 3; i++) {
		for (int j = 0; j < 3; j++) {
			float a = accel_ref[i * 2][j] - accel_offs[j];
			mat_A[i][j] = a;
		}
	}

	/* calculate inverse matrix for A */
	float mat_A_inv[3][3];
	if (mat_invert3(mat_A, mat_A_inv) != OK)
		return ERROR;

	/* copy results to accel_T */
	for (int i = 0; i < 3; i++) {
		for (int j = 0; j < 3; j++) {
			/* simplify matrices mult because b has only one non-zero element == g at index i */
			accel_T[j][i] = mat_A_inv[j][i] * g;
		}
	}

	return OK;
}